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High-Efficiency JHZH Series Asymmetric Double Spiral Cone Mixer - China Suppliers & Factory

The JHZH series asymmetric double-helix cone mixer stands out as a revolutionary high-efficiency and precision mixing solution available from leading China suppliers. This advanced mixing equipment features a unique design that combines a motor with a cycloidal pinwheel reducer to enable both orbital and self-rotation. By utilizing the innovative principle of synchronized rotation from the long and short stirring screws, this mixer achieves optimal blending of materials with varying specific gravity ratios. With a significantly reduced mixing time and exceptional results, this mixer is the ideal choice for those seeking reliable performance from a reputable factory in China

    Working Principle

    JHZH series asymmetric double-helix cone mixer is a new type of high-efficiency and high-precision mixing equipment. The machine uses a set of motor and cycloidal pinwheel reducer to form orbital and self-rotation, and uses the principle of combining the rotation of the long and short stirring screws with the self-rotation of the two screws to achieve the ideal mixing degree of materials with different specific gravity ratios, with short mixing time and good effect.

    Performance Characteristics

    Advanced Structure

    Easy operation, safe and reliable operation. The spiral shaft has no bottom bearing, which eliminates faults caused by powder leakage from the bottom bearing.

    Fast & Uniform Mixing

    The double helices are arranged asymmetrically, enlarging the mixing range. Highly suitable for mixing materials with special mixing ratios and differing specific gravities. Short mixing time, high uniformity, clean discharge.

    Remarkable Energy Saving

    Compared with the drum mixer, the energy consumption of this machine is only about one-tenth of that.

    Gentle Mixing Process

    The materials will not cause pressure, wear, or overheating during the mixing process.

    Stable Preparation

    The mixed preparation is stable and does not stratify or segregate.

    Sealed & Dust-Free

    Simple to operate and easy to maintain with a long service life. The cone can be configured as a pressure vessel for pressurization and vacuum operations.

    Application Field

    Widely used in the mixing of various powders in the industries of medicine, food, chemical materials, pesticides, feed, rubber and plastics, metallurgy and mining, building materials industry, coatings, etc.

    Technical Parameters

    JHZH series double helix cone mixer selection parameters
    Model JHZH-0.5 JHZH-1.0 JHZH-1.5 JHZH-2 JHZH-3 JHZH-4 JHZH-5 JHZH-6 JHZH-8 JHZH-10 JHZH-15 JHZH-20
    Nominal volume (m³) 0.5 1 1.5 2 3 4 5 6 8 10 15 20
    Filling factor % 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
    Mixing uniformity Relative deviation < 1.5% 15min
    Mixing time (min) 5-20min
    Particle size range (mesh) 20-1250
    Motor power (kw) 3 4 5.5 5.5 7.5 11 15 15 18.5 22 37 45
    Remarks

    • Non-standard volume can be customized

    • Jacket heating and cooling functions can be customized

    • Online weighing and metering functions can be customized

    Equipment Photos

    Frequently Asked Questions (FAQ)

    What is the working principle of the JHZH double-helix cone mixer?

    The mixer achieves high-precision mixing through a combination of orbital rotation and self-rotation. The long and short stirring screws rotate while revolving along the conical wall, effectively blending materials with different specific gravity ratios in a short time.

    Why does the JHZH mixer eliminate the bottom bearing?

    By designing the spiral shaft without a bottom bearing, the mixer completely eliminates mechanical faults caused by powder leakage, ensuring a cleaner operation and lower maintenance requirements.

    How energy-efficient is the double-helix cone mixer?

    The JHZH series is highly energy-efficient. Compared to traditional drum mixers, it consumes only about one-tenth of the energy, significantly reducing operational costs.

    Will the mixing process damage fragile materials?

    No. The mixing process is designed to be gentle, ensuring that materials do not experience excessive pressure, wear, or overheating. This keeps the mixture stable without stratification or segregation.

    Can the JHZH series mixer be customized?

    Yes. We offer customization options including non-standard volumes, jacket heating/cooling functions, online weighing systems, and configuring the cone as a pressure vessel for vacuum or pressurized operations.