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China Suppliers JHZH Series Asymmetric Double Helix Cone Mixer - High Efficiency and Precision from Factory

Introducing the JHZH series asymmetric double-helix cone mixer, an innovative high-efficiency mixing solution from China. This advanced equipment integrates a powerful motor with a cycloidal pinwheel reducer, enabling both orbital and self-rotation. By utilizing the unique combination of long and short stirring screws, the mixer achieves optimal mixing performance for materials with varying specific gravity ratios. Designed for suppliers and factories seeking a rapid and effective mixing process, the JHZH series significantly reduces mixing time while ensuring a superior mixing effect. Enhance your production capabilities with this state-of-the-art mixer, a must-have for any facility aiming for precision and efficiency

    Working Principle

    JHZH series asymmetric double-helix cone mixer is a new type of high-efficiency and high-precision mixing equipment. The machine uses a set of motor and cycloidal pinwheel reducer to form orbital and self-rotation, and uses the principle of combining the rotation of the long and short stirring screws with the self-rotation of the two screws to achieve the ideal mixing degree of materials with different specific gravity ratios, with short mixing time and good effect.

    Performance Characteristics

    Advanced & Safe Structure

    Advanced structure, easy operation, safe and reliable operation. The spiral shaft has no bottom bearing, which eliminates faults caused by powder leakage from the bottom bearing.

    Fast & Uniform Mixing

    The mixing speed is fast and the mixing quality is uniform. The double helices of this machine are arranged asymmetrically, with one large and one small enlarging the mixing range. Therefore, the specific gravity is very different, and it is more suitable for mixing materials with special mixing ratios. The mixing time is short, the mixing uniformity is high, and the discharge is clean.

    Remarkable Energy Saving

    Compared with the drum mixer, the energy consumption of this machine is only about one-tenth of that.

    Gentle Mixing Process

    The mixing process is gentle, and the materials will not cause pressure, wear, or overheating.

    Stable Preparation

    The mixed preparation is stable and does not stratify or segregate.

    Sealed & Dust-free

    Sealed and dust-free, simple to operate and easy to maintain. It has a long service life, and according to user requirements, the cone can be made into a pressure vessel for pressurization and vacuum operation.

    Application Field

    Widely used in the mixing of various powders in the industries of medicine, food, chemical materials, pesticides, feed, rubber and plastics, metallurgy and mining, building materials industry, coatings, etc.

    Technical Parameters

    JHZH series double helix cone mixer selection parameters
    Model JHZH-0.5 JHZH-1.0 JHZH-1.5 JHZH-2 JHZH-3 JHZH-4 JHZH-5 JHZH-6 JHZH-8 JHZH-10 JHZH-15 JHZH-20
    Nominal volume (m³) 0.5 1 1.5 2 3 4 5 6 8 10 15 20
    Filling factor % 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
    Mixing uniformity Relative deviation < 1.5% 15min
    Mixing time (min) 5-20min
    Particle size range (mesh) 20-1250
    Motor power(kw) 3 4 5.5 5.5 7.5 11 15 15 18.5 22 37 45
    Remarks

    • Non-standard volume can be customized

    • Jacket heating and cooling functions can be customized

    • Online weighing and metering functions can be customized

    Equipment Photos

    Frequently Asked Questions (FAQ)

    1. What is the working principle of the JHZH series double-helix cone mixer?
    The mixer utilizes a motor and cycloidal pinwheel reducer to drive orbital and self-rotation. By combining the rotation of the long and short stirring screws with the self-rotation of both screws, it achieves highly efficient and precise mixing of materials with different specific gravity ratios.
    2. What are the main design advantages of this cone mixer?
    It features an advanced asymmetric double-helix structure (one large and one small) to extend the mixing range. Additionally, the spiral shaft is designed without a bottom bearing, which completely eliminates common issues associated with powder leakage from the bottom.
    3. How energy-efficient is the JHZH double-helix mixer?
    The energy-saving effect of the JHZH series is highly significant. Compared to conventional drum mixers, this machine consumes only about one-tenth of the energy, making it a highly cost-effective option for long-term operations.
    4. Can the mixer handle pressure or vacuum operations?
    Yes, according to specific user requirements, the cone can be manufactured as a pressure vessel, allowing it to support both pressurization and vacuum operations safely.
    5. What customization options are available for the JHZH series?
    We offer customization for non-standard volumes, jacket heating and cooling functions, as well as online weighing and metering capabilities to fit specific process requirements.
    6. What industries commonly use this double-helix cone mixer?
    It is widely used for mixing various powders in industries such as medicine, food, chemical materials, pesticides, feed, rubber and plastics, metallurgy, mining, building materials, and coatings.