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- Waste Tire Cracking Carbon Black Equipment
China Suppliers Factory for Waste Tire Pyrolysis Carbon Black Deep Processing Line - High-Value Utilization Solutions
Overview
The pyrolysis treatment of waste tires is the most thorough and effective way to recycle rubber resources. Pyrolysis carbon black, as one of the pyrolysis products, accounts for about 30%-35% of the total pyrolysis products. However, it is far behind commercial carbon black in composition and reinforcement effect. If it is not well utilized, it will not only waste resources but also cause secondary environmental pollution. Therefore, the deep processing and high-value utilization of pyrolysis carbon black has broad prospects and a huge market!
Advantages after deep processing
After deep processing, it can not only increase the profit of the waste tire pyrolysis industry, but also greatly reduce the cost of some downstream application markets! After the thermal pyrolysis carbon black is added to the rubber and mixed to reach the optimal state, the grinding fineness (i.e. particle size) of the pyrolysis carbon black is analyzed by electron microscopy to determine the dispersion size of the carbon black, and the dispersion of the filler is crucial to its reinforcement. Therefore, ultra-fine grinding has a significant effect on the high-value application of pyrolysis carbon black and improving its application performance.
Technical Parameters
| Model | CR600TH | CR800TH | CR1000TH | CR1200TH | CR1400TH |
| Fineness D100 (＜um) | 45 | 45 | 45 | 45 | 45 |
| 325 mesh oversize | ＜0.01% | ＜0.01% | ＜0.01% | ＜0.01% | ＜0.01% |
| Size after granulation(mm) | 0.5-2.5 | 0.5-2.5 | 0.5-2.5 | 0.5-2.5 | 0.5-2.5 |
| Yield（ton/year） | 3000-5000 | 5000-8000 | 9000-17000 | 13000-20000 | 18000-30000 |
| Main Power(kw) | 30 | 55 | 90 | 132 | 200 |
Equipment Performance Characteristics
More than 20 years of experience in the powder equipment industry, strong R&D capabilities, optimized process configuration, to create a full set of production lines with high cost-effective competitiveness.
PLC industrial programmable controller realizes intelligent control and fully automatic operation. Intelligent control human-machine interaction system, human-machine interface touch screen realizes local and remote dual control. Meet the expansion needs of DCS to realize central integrated control management.
The system uses negative pressure, sealing, dust removal and other methods to control the risk of dust leakage. The system has no wastewater discharge. The noise source of the exhaust port is equipped with a silencer to reduce noise.
Ultra-fine grinding and grading integrated design, infinitely adjustable fineness, wide adjustment range, and precise fineness control.
The modification function reserved by the pulverizer can realize the simultaneous completion of pulverization and modification. The application of double-layer technology of mixed granulation has high balling rate, good particle shape and concentrated particle size.
Horizontal pulverization structure, large production capacity and low unit energy consumption. Optimized and simple full-process process design, small number of equipment, and reduced plant investment. Continuous production line layout and intelligent control reduce labor input. Tail gas waste heat is used first, and heat energy consumption is small.
The structure is reasonably configured, and normal production can meet the 24-hour non-stop mode.
The system is operated independently by 2 production lines, and some links are shared, integrated and interconnected with each other.
Process Flow
Site Pictures
