Leave Your Message

China JQH Series Airflow Mixer - Suppliers and Factory for Efficient, Non-Destructive Particle and Powder Mixing

The Airflow Mixer is an essential piece of equipment for various industries, including chemicals, plastics, pharmaceuticals, battery materials, food processing, feed production, cement, soil, stone, and ceramic raw materials. This non-destructive mixing technology is designed for efficient blending of particles and powders, ensuring uniformity without leakage or dead spots. With its sealed design, the Airflow Mixer prevents contamination, promoting environmental sustainability. Manufactured in China, our factory-produced mixers are known for their low maintenance costs and rapid mixing capabilities, making them ideal for suppliers seeking fast and effective solutions for large quantities of materials. Trust in our high-quality Airflow Mixer for superior mixing performance in your operations

    Overview

    Airflow mixer is mainly used in chemical products, plastics, pharmaceuticals, battery materials, food, feed, cement, soil, stone, ceramic raw materials and other industries. It is a non-destructive mixing equipment for particles and powders. It has the characteristics of no leakage, no dead angle, no pollution, sealed mixing and environmental protection. It has low maintenance cost and fast mixing speed. It is especially suitable for fast and uniform mixing of large quantities of materials.

    Working Principle

    When the mixer is in an empty bin state and the control command is issued, two or N kinds of materials start to be fed according to the set ratio. When the material level control or the set capacity is filled in place, the feeding system is closed and the control command automatically enters the mixing program.

    The treated oil-free and water-free high-pressure air is ejected from the bottom of the airflow mixer in the form of pulses from N upper nozzles. The pulse is usually adjusted from a start time of about 2 seconds to a stop time of more than 60 seconds. The high-speed impact force generated by the compressed air instantly causes the powder and granular material in the tank to rise along the spiral flow of the compressed air along the cylinder wall and reach a fluidized boiling mixing state. After several pulse strikes and pause intervals, the injection time is very short and the compressed air is consumed very little. It can be fully mixed and efficiently homogenized. The excess air injected during the mixing process is filtered by the upper bin top dust collector and then discharged. After the set mixing time, the mixing is completed, and the pneumatic valve at the bottom opens to discharge the evenly mixed materials.

    The feeding, conveying, mixing, and post-processing of raw materials are combined with touch screens and PLC intelligent control to form a complete set of intelligent unattended automatic production lines.

    Advantages and Characteristics

    Suitable for ultra-fine powders, it has the effect of breaking up and disaggregating pseudo-agglomerates.

    Fast stirring speed, high uniformity, multi-point sampling, precise control, and a single batch mixing only takes 4-10 minutes.

    High mixing accuracy, large single batch, 1-100m³ can be mixed at one time.

    No dead corners, no residue. Pulse cleaning is convenient and there is no cross contamination.

    Micro-negative pressure operation, no dust pollution.

    Low energy consumption, low cost, unit energy consumption is only 30-50% of mechanical mixing.

    Intelligent and automated. One-button operation and unmanned operation.

    No mechanical parts, no risk of lubricating oil leakage, no friction, and no heat.

    Technical Parameters

    Model Volume Loading Coefficient Mixing Time Barrel Diameter Barrel Height Operation Pressure
    JQH-1 1m³ 0.4-0.6 3-10min 900mm 1800mm 0.5-0.8mpa
    JQH-2 2m³ 1100mm 2200mm
    JQH-3 3m³ 1250mm 2800mm
    JQH-5 5m³ 1500mm 4200mm
    JQH-6 6m³ 1600mm 4500mm
    JQF-8 8m³ 2200mm 4800mm
    JQH-10 10m³ 2380mm 5600mm
    JQH-15 15m³ 2700mm 6200mm
    JQH-20 20m³ 2800mm 6400mm
    JQH-30 30m³ 3000mm 7200mm
    JQH-40 40m³ 3250mm 8400mm
    JQH-50 50m³ 3400mm 9000mm
    JQH-60 60m³ 3500mm 9600mm
    JQH-80 80m³ 3800mm 10000mm
    JQH-100 100m³ 4000mm 11800mm

    Process & Gallery

    Frequently Asked Questions (FAQ)

    What industries is the Airflow Mixer best suited for?

    The airflow mixer is widely used in chemical products, plastics, pharmaceuticals, battery materials, food, feed, cement, soil, stone, and ceramic raw materials. It is ideal for mixing large quantities of particles and powders non-destructively.

    How does the pulse mixing process work?

    Clean, oil-free, and water-free high-pressure air is pulsed from nozzles at the bottom. This high-speed impact causes the material to rise in a spiral flow along the cylinder wall, creating a fluidized boiling mixing state for fast, uniform homogenization.

    How long does a single batch mixing cycle take?

    The airflow mixer is extremely fast and efficient, with a typical single batch mixing cycle taking only 3 to 10 minutes (or 4-10 minutes depending on the specific model and material parameters).

    What are the energy and maintenance advantages of this mixer?

    Since the mixer has no mechanical moving parts, there is no mechanical friction, no heat generation, and no risk of lubricating oil leakage. This design leads to low maintenance costs and cuts unit energy consumption down to only 30-50% of traditional mechanical mixers.

    Does the mixing process generate dust or pollution?

    No. The system operates under micro-negative pressure, preventing dust leakage. Excess air injected during mixing is filtered through a dust collector at the top of the bin before being cleanly discharged.

    What capacity ranges are available for the Airflow Mixer?

    We offer a wide range of models ranging from JQH-1 (1m³ volume) up to JQH-100 (100m³ volume) to accommodate various production scale requirements.