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China JHZH Series Double Spiral Cone Mixer - High-Efficiency Mixing Equipment from Leading Suppliers and Factory

The JHZH series asymmetric double-helix cone mixer is an innovative and highly efficient mixing solution designed for superior precision. Manufactured in China, this advanced equipment employs a unique combination of a motor and cycloidal pinwheel reducer, enabling both orbital and self-rotation functionalities. The mixer’s design incorporates long and short stirring screws that rotate simultaneously, optimizing the mixing of materials with varying specific gravity ratios. This results in a remarkably short mixing time and outstanding mixing efficacy, making it an ideal choice for industries seeking reliable and effective mixing solutions. As a leading supplier in the market, our factory ensures top-notch quality and performance in every unit we produce

    Working Principle

    JHZH series asymmetric double-helix cone mixer is a new type of high-efficiency and high-precision mixing equipment. The machine uses a set of motor and cycloidal pinwheel reducer to form orbital and self-rotation, and uses the principle of combining the rotation of the long and short stirring screws with the self-rotation of the two screws to achieve the ideal mixing degree of materials with different specific gravity ratios, with short mixing time and good effect.

    Performance Characteristics

    1. Advanced Structure

    Advanced structure, easy operation, safe and reliable operation. The spiral shaft has no bottom bearing, which eliminates faults caused by powder leakage from the bottom bearing.

    2. Fast & Uniform Mixing

    The mixing speed is fast and the mixing quality is uniform. The double helices of this machine are arranged asymmetrically, with one large and one small enlarging the mixing range. Therefore, the specific gravity is very different, and it is more suitable for mixing materials with special mixing ratios. The mixing time is short, the mixing uniformity is high, and the discharge is clean.

    3. Energy-Saving

    The energy-saving effect is remarkable. Compared with the drum mixer, the energy consumption of this machine is only about one-tenth of that.

    4. Gentle Process

    The mixing process is gentle, and the materials will not cause pressure, wear, or overheating.

    5. Stable Preparation

    The mixed preparation is stable and does not stratify or segregate.

    6. Sealed & Dust-Free

    Sealed and dust-free, simple to operate and easy to maintain. It has a long service life, and according to user requirements, the cone can be made into a pressure vessel for pressurization and vacuum operation.

    Application Field

    Widely used in the mixing of various powders in the industries of medicine, food, chemical materials, pesticides, feed, rubber and plastics, metallurgy and mining, building materials industry, coatings, etc.

    Technical Parameters

    JHZH series double helix cone mixer selection parameters
    Model JHZH-0.5 JHZH-1.0 JHZH-1.5 JHZH-2 JHZH-3 JHZH-4 JHZH-5 JHZH-6 JHZH-8 JHZH-10 JHZH-15 JHZH-20
    Nominal volume (m³) 0.5 1 1.5 2 3 4 5 6 8 10 15 20
    Filling factor % 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
    Mixing uniformity Relative deviation < 1.5% 15min
    Mixing time (min) 5-20min
    Particle size range (mesh) 20-1250
    Motor power (kw) 3 4 5.5 5.5 7.5 11 15 15 18.5 22 37 45
    Remarks • Non-standard volume can be customized
    • Jacket heating and cooling functions can be customized
    • Online weighing and metering functions can be customized

    Equipment Photos

    Frequently Asked Questions (FAQ)

    What is the working principle of the JHZH asymmetric double-helix cone mixer?

    The JHZH mixer utilizes a motor and cycloidal pinwheel reducer to produce orbital and self-rotational movements. It combines the rotation of long and short stirring screws with the self-rotation of both screws to achieve rapid, highly uniform mixing of materials with varying specific gravity ratios.

    Why is the lack of a bottom bearing on the spiral shaft beneficial?

    The spiral shaft is designed without a bottom bearing to eliminate faults caused by powder leakage from the bottom bearing, making the operation safer, cleaner, and more reliable.

    How does the energy consumption of the JHZH mixer compare to drum mixers?

    The JHZH double-helix cone mixer is highly energy-efficient. Its energy consumption is only about one-tenth of that of a traditional drum mixer, providing significant power savings.

    Can this mixer handle sensitive materials without damaging them?

    Yes, the mixing process is gentle. The materials will not experience excessive pressure, wear, or overheating during operation, ensuring the mixture remains stable without stratification or segregation.

    What custom options are available for the JHZH series mixer?

    According to user requirements, we can customize non-standard volumes, construct the cone as a pressure vessel for pressurization and vacuum operations, add jacket heating and cooling functions, and integrate online weighing and metering functions.

    What industries is this mixing equipment suitable for?

    It is widely used for powder mixing in various industries including medicine, food, chemical materials, pesticides, feed, rubber and plastics, metallurgy and mining, building materials, and coatings.