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China JHWL Series Horizontal Ribbon Mixer - High-Efficiency Mixing Solutions from Leading Suppliers & Factory

Introducing our advanced U-shaped container mixing machine, designed for optimal efficiency in blending a variety of materials such as powders and semi-fluids. This innovative equipment features spiral ribbon stirring blades and reliable transmission components, ensuring smooth and low-resistance movement within the U-shaped long barrel structure. By utilizing both positive and negative rotating spirals on a single horizontal axis, we create a powerful yet energy-efficient mixing environment. As a leading manufacturer and suppliers in China, our factory is committed to providing top-quality mixing solutions tailored to meet your specific needs

    Overview

    It consists of a U-shaped container, spiral ribbon stirring blades and transmission parts; the U-shaped long barrel structure ensures that the mixed materials (powders, semi-fluids) move with low resistance in the barrel. The positive and negative rotating spirals are installed on the same horizontal axis to form a low-power and high-efficiency mixing environment. The spiral ribbon blades are generally made into double or triple layers. The outer spiral gathers the materials from both sides to the center, and the inner spiral transports the materials from the center to both sides, which can form more vortices in the flow of materials. It speeds up the mixing speed and improves the mixing uniformity.

    Performance Characteristics

    1. Liquid Mixing Capabilities: The equipment can be equipped with an atomizing nozzle, which can be used to mix solid powders with a small amount of liquid.

    2. Fast & Clean Discharge: The powder material adopts a pneumatic large-opening door structure, which has the advantages of fast unloading and no residue.

    3. Heating & Cooling Jackets: It can be equipped with a heating or cooling jacket. There are two heating methods: electric heating and thermal oil heating. The cooling process can directly inject cooling water into the jacket, the jacket has a large heat exchange area, and the cooling speed is fast.

    4. Reliable Drive Options: The small-scale mixer adopts a direct-connected reducer, which has a simple structure, high operating reliability, and easy maintenance. The large-scale mixer uses a pulley to drive the cycloid reducer. The elastic connection of the belt drive has the advantage of protecting the transmission components when overloaded.

    Application Field

    It is used for powder-powder and powder-liquid mixing of non-metallic minerals, medicines and foods, chemical materials, ceramics, fire-resistant and flame-retardant materials, fertilizers and feeds, rubber additives, metallurgical powders, paints and coatings, etc.

    Technical Parameters

    JHWL series horizontal ribbon mixer selection parameters
    Model JHWL-0.5 JHWL-1.0 JHWL-1.5 JHWL-2 JHWL-3 JHWL-4 JHWL-5 JHWL-6 JHWL-8 JHWL-10 JHWL-15 JHWL-20
    Nominal volume (m³) 0.5 1 1.5 2 3 4 5 6 8 10 15 20
    Effective volume (m³) 0.3 0.6 0.9 1.2 1.8 2.4 3 3.6 4.8 6 9 12
    Mixing uniformity Relative deviation < 4% 15min
    Mixing time (min) 5-20min
    Particle size range (mesh) 20-1250
    Motor power (kw) 4 7.5 11 18.5 22 30 37 37 45-55 75-90 90-110 132-160
    Remarks Non-standard volume can be customized
    Jacket heating and cooling functions can be customized
    Online weighing and metering functions can be customized

    Equipment Photos

    Frequently Asked Questions

    What industries use the horizontal ribbon mixer?
    The mixer is widely used for powder-powder and powder-liquid mixing in non-metallic minerals, medicines, foods, chemicals, ceramics, flame-retardant materials, fertilizers, feeds, rubber additives, metallurgical powders, and coatings.
    How does the double/triple layer spiral ribbon design improve mixing?
    The outer spiral moves the materials from both sides to the center, while the inner spiral transports it from the center to both sides. This opposite flow direction creates multiple vortices, significantly speeding up mixing speed and improving uniformity.
    Can this mixer handle liquid additives in dry powder?
    Yes, the equipment can be configured with an atomizing nozzle, allowing operators to mix solid powders with a small amount of liquid efficiently.
    What discharge mechanism is used to avoid residue?
    The mixer utilizes a pneumatic large-opening door structure for powder materials, which ensures rapid unloading and prevents material residue.
    Are heating and cooling functions customizable?
    Yes, the mixer can be equipped with a heating jacket (electric or thermal oil heating) or a cooling jacket (direct cooling water injection) depending on your production requirements.
    What is the difference in drive systems between small and large mixers?
    Small-scale mixers utilize a direct-connected reducer for simple maintenance and reliability. Large-scale mixers use a pulley-driven cycloid reducer, offering belt elastic connection to protect transmission components from overload.