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China JHWL Series Horizontal Ribbon Mixer - High-Efficiency Mixing Solutions from Leading Suppliers and Factory

Introducing our innovative U-shaped mixing container, designed for optimal performance in industrial applications. This advanced mixing solution features spiral ribbon stirring blades and robust transmission components. The U-shaped elongated barrel structure allows for efficient movement of mixed materials, such as powders and semi-fluids, with minimal resistance. Our mixing system utilizes positive and negative rotating spirals on the same horizontal axis, creating a low-power yet high-efficiency mixing environment. As a trusted China supplier and factory, we guarantee top-quality products to meet your mixing needs. Experience enhanced mixing efficiency with our expertly engineered solutions today!

    Overview

    It consists of a U-shaped container, spiral ribbon stirring blades and transmission parts; the U-shaped long barrel structure ensures that the mixed materials (powders, semi-fluids) move with low resistance in the barrel. The positive and negative rotating spirals are installed on the same horizontal axis to form a low-power and high-efficiency mixing environment. The spiral ribbon blades are generally made into double or triple layers. The outer spiral gathers the materials from both sides to the center, and the inner spiral transports the materials from the center to both sides, which can form more vortices in the flow of materials. It speeds up the mixing speed and improves the mixing uniformity.

    Performance Characteristics

    1

    The equipment can be equipped with an atomizing nozzle, which can be used to mix solid powders with a small amount of liquid.

    2

    The powder material adopts a pneumatic large-opening door structure, which has the advantages of fast unloading and no residue.

    3

    It can be equipped with a heating or cooling jacket. There are two heating methods: electric heating and thermal oil heating. The cooling process can directly inject cooling water into the jacket, the jacket has a large heat exchange area, and the cooling speed is fast.

    4

    The small-scale mixer adopts a direct-connected reducer, which has a simple structure, high operating reliability, and easy maintenance.

    The large-scale mixer uses a pulley to drive the cycloid reducer. The elastic connection of the belt drive has the advantage of protecting the transmission components when overloaded.

    Application Field

    It is used for powder-powder and powder-liquid mixing of non-metallic minerals, medicines and foods, chemical materials, ceramics, fire-resistant and flame-retardant materials, fertilizers and feeds, rubber additives, metallurgical powders, paints and coatings, etc.

    Technical Parameters

    JHWL series horizontal ribbon mixer selection parameters
    Model JHWL-0.5 JHWL-1.0 JHWL-1.5 JHWL-2 JHWL-3 JHWL-4 JHWL-5 JHWL-6 JHWL-8 JHWL-10 JHWL-15 JHWL-20
    Nominal volume (m³) 0.5 1 1.5 2 3 4 5 6 8 10 15 20
    Effective volume (m³) 0.3 0.6 0.9 1.2 1.8 2.4 3 3.6 4.8 6 9 12
    Mixing uniformity Relative deviation<4% 15min
    Mixing time(min) 5-20min
    Particle size range (mesh) 20-1250
    Motor power(kw) 4 7.5 11 18.5 22 30 37 37 45-55 75-90 90-110 132-160
    Remarks Non-standard volume can be customized
    Jacket heating and cooling functions can be customized
    Online weighing and metering functions can be customized

    Equipment Photos

    Frequently Asked Questions

    How does the double-layer spiral ribbon design improve mixing uniformity?
    The outer spiral gathers materials from both sides to the center, while the inner spiral transports materials from the center to both sides. This counter-current movement creates multiple vortices in the flow, accelerating the mixing speed and improving uniformity.
    Can this ribbon mixer handle liquid additives in powder mixes?
    Yes, the equipment can be equipped with an atomizing nozzle, which allows for the efficient mixing of solid powders with a small amount of liquid.
    What discharge structure is used to prevent residual materials?
    The powder material discharge utilizes a pneumatic large-opening door structure, which provides fast unloading and ensures no residue remains in the container.
    What heating and cooling options are available for the mixer?
    The mixer can be customized with a heating or cooling jacket. Heating options include electric and thermal oil heating. For cooling, water is injected directly into the jacket, which features a large heat exchange area for fast cooling.
    How do the transmission systems differ between small and large mixers?
    Small-scale mixers use a direct-connected reducer for simple structure and easy maintenance. Large-scale mixers use a pulley to drive the cycloid reducer, offering belt-drive elastic protection to safeguard components during overload.
    Are custom volumes and features available for the JHWL series?
    Yes, non-standard volumes, jacket heating/cooling functions, and online weighing/metering systems can all be customized according to application requirements.