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China JHWL Series Horizontal Ribbon Mixer - High-Efficiency Mixing Equipment from Reliable Suppliers and Factory
Overview
It consists of a U-shaped container, spiral ribbon stirring blades and transmission parts; the U-shaped long barrel structure ensures that the mixed materials (powders, semi-fluids) move with low resistance in the barrel. The positive and negative rotating spirals are installed on the same horizontal axis to form a low-power and high-efficiency mixing environment. The spiral ribbon blades are generally made into double or triple layers. The outer spiral gathers the materials from both sides to the center, and the inner spiral transports the materials from the center to both sides, which can form more vortices in the flow of materials. It speeds up the mixing speed and improves the mixing uniformity.
Performance Characteristics
Liquid Addition
The equipment can be equipped with an atomizing nozzle, which can be used to mix solid powders with a small amount of liquid.
Fast Unloading
The powder material adopts a pneumatic large-opening door structure, which has the advantages of fast unloading and no residue.
Temperature Control
It can be equipped with a heating or cooling jacket. There are two heating methods: electric heating and thermal oil heating. The cooling process can directly inject cooling water into the jacket, the jacket has a large heat exchange area, and the cooling speed is fast.
Drive Systems
The small-scale mixer adopts a direct-connected reducer, which has a simple structure, high operating reliability, and easy maintenance. The large-scale mixer uses a pulley to drive the cycloid reducer. The elastic connection of the belt drive has the advantage of protecting the transmission components when overloaded.
Application Field
It is used for powder-powder and powder-liquid mixing of non-metallic minerals, medicines and foods, chemical materials, ceramics, fire-resistant and flame-retardant materials, fertilizers and feeds, rubber additives, metallurgical powders, paints and coatings, etc.
Technical Parameters
| JHWL series horizontal ribbon mixer selection parameters | ||||||||||||
| Model | JHWL-0.5 | JHWL-1.0 | JHWL-1.5 | JHWL-2 | JHWL-3 | JHWL-4 | JHWL-5 | JHWL-6 | JHWL-8 | JHWL-10 | JHWL-15 | JHWL-20 |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Nominal volume (m³) | 0.5 | 1 | 1.5 | 2 | 3 | 4 | 5 | 6 | 8 | 10 | 15 | 20 |
| Effective volume (m³) | 0.3 | 0.6 | 0.9 | 1.2 | 1.8 | 2.4 | 3 | 3.6 | 4.8 | 6 | 9 | 12 |
| Mixing uniformity | Relative deviation ＜4% 15min | |||||||||||
| Mixing time (min) | 5-20min | |||||||||||
| Particle size range (mesh) | 20-1250 | |||||||||||
| Motor power (kw) | 4 | 7.5 | 11 | 18.5 | 22 | 30 | 37 | 37 | 45-55 | 75-90 | 90-110 | 132-160 |
| Remarks |
• Non-standard volume can be customized • Jacket heating and cooling functions can be customized • Online weighing and metering functions can be customized |
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Equipment Photos
Frequently Asked Questions
Q: What is the main mixing mechanism of the horizontal ribbon mixer?
The mixer uses positive and negative rotating spirals on the same horizontal axis. The outer spiral gathers materials from both sides to the center, while the inner spiral transports materials from the center to both sides. This counter-current movement forms multiple vortices, speeding up mixing and achieving high uniformity.
Q: Can the JHWL series mixer handle liquid addition?
Yes, the equipment can be equipped with an atomizing nozzle, allowing users to efficiently mix solid powders with a small amount of liquid.
Q: What options are available for temperature control?
The ribbon mixer can be customized with a heating or cooling jacket. Heating is supported via electric heating or thermal oil, while cooling is achieved by directly injecting cooling water into the jacket, which offers a large heat exchange area for rapid cooling.
Q: What are the differences in drive systems between small and large mixers?
Small-scale mixers utilize a direct-connected reducer for simple structure, high reliability, and easy maintenance. Large-scale mixers use a pulley-driven cycloid reducer, which provides elastic belt drive protection to safeguard transmission components during overload.
Q: How is the mixed material discharged from the container?
For powder materials, the mixer features a pneumatic large-opening door structure at the bottom, which ensures fast unloading and prevents material residue.
Q: What is the typical mixing uniformity and cycle time?
The JHWL series horizontal ribbon mixer achieves a relative deviation of less than 4% mixing uniformity, with a typical mixing cycle time ranging between 5 to 20 minutes.