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China Airflow Mixer - Non-Destructive Mixing Equipment from Top Suppliers & Factory for Various Industries
Overview
Airflow mixer is mainly used in chemical products, plastics, pharmaceuticals, battery materials, food, feed, cement, soil, stone, ceramic raw materials and other industries. It is a non-destructive mixing equipment for particles and powders. It has the characteristics of no leakage, no dead angle, no pollution, sealed mixing and environmental protection. It has low maintenance cost and fast mixing speed. It is especially suitable for fast and uniform mixing of large quantities of materials.
Working Principle
When the mixer is in an empty bin state and the control command is issued, two or N kinds of materials start to be fed according to the set ratio. When the material level control or the set capacity is filled in place, the feeding system is closed and the control command automatically enters the mixing program.
The treated oil-free and water-free high-pressure air is ejected from the bottom of the airflow mixer in the form of pulses from N upper nozzles. The pulse is usually adjusted from a start time of about 2 seconds to a stop time of more than 60 seconds. The high-speed impact force generated by the compressed air instantly causes the powder and granular material in the tank to rise along the spiral flow of the compressed air along the cylinder wall and reach a fluidized boiling mixing state. After several pulse strikes and pause intervals, the injection time is very short and the compressed air is consumed very little. It can be fully mixed and efficiently homogenized. The excess air injected during the mixing process is filtered by the upper bin top dust collector and then discharged. After the set mixing time, the mixing is completed, and the pneumatic valve at the bottom opens to discharge the evenly mixed materials.
The feeding, conveying, mixing, and post-processing of raw materials are combined with touch screens and PLC intelligent control to form a complete set of intelligent unattended automatic production lines.
Advantages and Characteristics
Suitable for ultra-fine powders, it has the effect of breaking up and disaggregating pseudo-agglomerates.
Fast stirring speed, high uniformity, multi-point sampling, precise control, and a single batch mixing only takes 4-10 minutes.
High mixing accuracy, large single batch, 1-100m³ can be mixed at one time.
No dead corners, no residue. Pulse cleaning is convenient and there is no cross contamination.
Micro-negative pressure operation, no dust pollution.
Low energy consumption, low cost, unit energy consumption is only 30-50% of mechanical mixing.
Intelligent and automated. One-button operation and unmanned operation.
No mechanical parts, no risk of lubricating oil leakage, no friction, and no heat.
Technical Parameters
| Model | Volume | Loading Coefficient | Mixing Time | Barrel Diameter | Barrel Height | Operation Pressure |
|---|---|---|---|---|---|---|
| JQH-1 | 1m³ | 0.4-0.6 | 3-10min | 900mm | 1800mm | 0.5-0.8mpa |
| JQH-2 | 2m³ | 1100mm | 2200mm | |||
| JQH-3 | 3m³ | 1250mm | 2800mm | |||
| JQH-5 | 5m³ | 1500mm | 4200mm | |||
| JQH-6 | 6m³ | 1600mm | 4500mm | |||
| JQF-8 | 8m³ | 2200mm | 4800mm | |||
| JQH-10 | 10m³ | 2380mm | 5600mm | |||
| JQH-15 | 15m³ | 2700mm | 6200mm | |||
| JQH-20 | 20m³ | 2800mm | 6400mm | |||
| JQH-30 | 30m³ | 3000mm | 7200mm | |||
| JQH-40 | 40m³ | 3250mm | 8400mm | |||
| JQH-50 | 50m³ | 3400mm | 9000mm | |||
| JQH-60 | 60m³ | 3500mm | 9600mm | |||
| JQH-80 | 80m³ | 3800mm | 10000mm | |||
| JQH-100 | 100m³ | 4000mm | 11800mm |
Process Flow
Material Mixing Process
Site Pictures
Frequently Asked Questions
Which industries are airflow mixers primarily used in?
Airflow mixers are widely utilized for mixing particles and powders in chemical products, plastics, pharmaceuticals, battery materials, food, feed, cement, soil, stone, and ceramic raw materials industries.
How does the airflow mixer work without mechanical parts?
It uses oil-free and water-free high-pressure compressed air ejected from the bottom nozzles in pulses. The high-speed impact forces the materials to rise along a spiral flow, creating a fluidized boiling mixing state.
What is the typical mixing time for a single batch?
The mixing speed is exceptionally fast and highly uniform, typically requiring only 3 to 10 minutes (or 4 to 10 minutes depending on the specific model and material parameters) per batch.
What are the main advantages of an airflow mixer compared to mechanical mixers?
The airflow mixer features no mechanical parts, eliminating lubricating oil leakage and friction heat. It operates with zero dead corners, consumes only 30-50% of the energy used by mechanical mixers, and runs under micro-negative pressure to prevent dust pollution.
What capacity ranges are available for the JQH series?
The JQH series offers a wide volume range from 1m³ (JQH-1) up to large-scale industrial 100m³ (JQH-100) capacities, supporting single batch mixing operations within these limits.